|
Project Detail:
M/s. ARPL has proposed expansion of Liquid formulations from 600 TPA to 1080 TPA, Powder formulations from 600 TPA to 700 TPA, Cation Exchange Resins from 300 TPA to 3000 TPA, Biocide from 24 TPA to 360 TPA, Dispersants from 24 TPA to 360 TPA, Flocculating Agents from 12 TPA to 240TPA and newly added Oil field chemicals 1200 TPA At Gat No. 227/2, Alandi Markal Road, Village Dhanore, Taluka Khed, District Pune, Maharashtra – 412105.
The process for manufacturing as and know how about manufacturing are available with the company as given in EIA report Chapter 2.
Latest clean technology which is internationally available will be adopted. The company is in the process of reviewing and shortlisting the different alternative technology and technology suppliers of various products. In respect of the other products the Company has the necessary know-how and do- how to manufacture these products. The company has also identified the routes they intend to take for manufacturing of the products.
The company has uses tested technology which is proven for performance, reliability and safety. At the same time, the company also develops new and innovative products and production techniques through in-house research and development to deliver products of international quality.
1. Liquid Formulations
a) Fuel Additives - if used reduces 2% of annual fuel consumption and reduction of SO 2). Thus calorific value is utilized for heating to maximum extent. It optimizes the fuel consumption & reduces air emissions.
b) Waste & water treatment chemicals - Chemicals manufactured are used for Conditioning of water to be used in Boiler, Cooling towers to avoid Scale formation, Algae growth etc.
2. Solid Formulations
a) Alkaline Descalant - is used for Evaporator cleaning in Sugar Industries.
b) Fuel Additives - if used reduces clinker formation on boiler tubes surfaces which effectively reduces of fuel consumption by around 2 – 5 % and reduction of SO
2). Thus calorific value is utilized for heating to maximum extent.
3. Ion Exchange - Resins Ion exchange resins are used to remove dissolved minerals in water, delivering desired softness and TDS of treated water.
4. Biocides - used for preventing inversion/loss of sucrose in sugarcane juice leading to optimization of sugar production in Sugar Industry.
5. Dispersants - used for prevention of scale formation on the heat transfer surfaces, thus prolonging down time.
6. Flocculating agents - are used in ETP & STP for Coagulation of Solids.
7. Oil field chemicals - As a flow improver for crude oil transport In-fact these chemicals if used - provides consistent viscosity and flow which is vital for transport of oil through pipelines.
2.3 Details About Resources
2.3.1 Raw Materials
Overall 16740.6 TPA materials will be transported through road (considering 330 working days) for the plant. Thus, around 3 trips per day i.e. 6 trucks per day will be required to transport the materials by road with the capacity of each truck 21 Tons is considered.
2.3.2 Solid and Hazardous Waste Generation -
The total estimated solid waste generation will be 2750 Kg/month fine polymer and resin waste, 350Kg/month plastic waste/HDPE/LD bags, 6600 Kg/month Wood & Briquette Ash. 85 lit/m used oil, 162 MT/month spent acid, 85 MT/ month 5% HCL, 45475 Kg/Month ETP sludge in the form of Hazardous waste. It will be disposed by scientific manner or CHWTSDF Ranjangaon.
2.3.3 Land Requirement
The total land identified for the proposed project is 6500 Sq. M. (0.65 Ha.), It is a private owned land. Gat No. 227/2, Alandi Markal Road, Village Dhanore, Tahsil Khed, District Pune, Maharashtra – 412105.
2.3.4 Power Requirement and Supply
The power requirement for the existing plant is 67 HP. Considering the equipment load required for ZLD and future expansion, the total power requirement after expansion will be 200 HP and will be sourced from Maharashtra State Electricity Board (MSEB). In addition to this, one DG set having capacity 82.5 KVA will be available as standby.
2.3.5 Water Availability and Wastewater Generation -
Total water requirement for plant activities after expansion will be 159 KLD. Fresh water requirement after expansion = 64 KLD [for industrial (148-95) 53 KLD and domestic waste 11 KLD]. The water requirement for existing plant of M/s. ARPL is sourced from local supplier by Pipeline at Factory gate. After proposed expansion, ground water will be the source of water supply and NOC for abstraction of 75 KLD ground water is obtained from CGWB.
Waste Water Generation & Management Plan -
Infra-structural services including water supply, sewage, drainage facilities and electrification will be made. Domestic wastewater generated will be treated in STP to conform to the discharge Norms. Existing ETP capacity: 8 KLD, After expansion capacity Phase-I =75 KLD, and Phase-II =42 KLD
Domestic Wastewater- Treatment and Disposal
Domestic wastewater 8.8 KLD will be collected and treated. Treated water will be used for gardening within plant premises. It is proposed to install 10 KLD STP (MBBR technology). Treated water outlet quality, BOD < 100 mg/lit, COD < 250 mg/lit. Treated water will be used for gardening within plant.
The domestic wastewater, which is generated from various sources, is collected at source and routed towards the treatment plant. All the sewage is allowed to flow by gravity through open/close drains passing through coarse screen.
2.3.7 Manpower Requirement
During operation phase direct employment to around for existing 23, proposed 33 persons, total after expansion 56, and around 60 indirect employments.
2.3.8 Fire Fighting Facilities
In order to combat any occurrence of fire in plant premises, a central firefighting facility is proposed which will have access to various units of the plant. In addition to this, all plant units, office buildings, laboratories, etc. will be provided with adequate number of portable fire extinguishers to be used as first aid fire appliances.
The proposed cost of project after expansion is estimated as Rs. 1500 Lakhs.
Note: Please Download Project Document attached to this Project for more information.
|
